Kalmia MES is an advanced and flexible manufacturing execution system tailored to your needs.
Forget rigid corporate solutions and choose a lightweight system that adapts to your requirements.
KALMIA MES: A system that works for you (not the other way around)
Get rid of the frustration caused by rigid corporate systems.
Tailored to you
Finally, a system that adapts to your specific process. We don't demand that you change your work logic to fit an IT architecture.
For small and medium enterprises
Kalmia MES is developed specifically for the challenges and specifics of SME manufacturing companies. You get exactly what you need for growth, without unnecessary corporate dead weight.
No overpriced systems
Forget about implementing giant, over-complex, and drastically overpriced MES solutions where you will never use 80% of the functions.
Fast deployment
Express implementation into practice. No long-lasting, endless projects and countless meetings that would paralyze your team for months.
A boutique solution with industrial power
Kalmia MES is not a generic platform for thousands of companies. It is a solution developed in collaboration with the client, focusing on real production challenges, ease of use, fast ROI, and long-term scalability.
ROI calculator
Calculations are based on increased capacity and reduced costs due to OEE improvement. Investment in Kalmia MES is estimated at 50,000€ + 3000€ per machine.
What is OEE?
OEE (Overall Equipment Effectiveness) is the gold standard for measuring manufacturing productivity.
An OEE score of 100% means you are manufacturing only Good Parts, as fast as possible, with no Stop Time. In the language of OEE that means:
- 100% Quality (only Good Parts),
- 100% Performance (as fast as possible),
- 100% Availability (no Stop Time).
10 warning signs that your process is losing money
Too much paper bureaucracy and manual data transcription in production.
You don't know the exact and real value of your OEE (Overall Equipment Effectiveness).
Delivery delays due to poor planning or downtime.
Unmanageable inventory—either too much material or suddenly running out.
Difficult and time-consuming batch tracking when a customer reports an error.
Frequent unplanned machine downtime because there is no preventive maintenance.
Relying on verbal communication and a handful of 'key' employees.
Management makes decisions based on data that is a day old or older.
Very lengthy and expensive onboarding of new workers into the work process.
Difficulties and stress during inspector visits or quality standard audits.
Do you recognize yourself in three of these points? Your production has opportunities for improvement.
What does Kalmia MES include?
Production Control and Management
- Monitored management of orders and work orders through production processes
- Kanban overview of current order status
- Customized display of work orders at individual workstations
- Production monitoring (downtime, errors, time overruns)
- KPI statistics and advanced reporting
- Automatic notifications for critical events
Smart Planning with AI and Machine Learning
- Kalmia MES uses artificial intelligence to optimize resources and time. It enables:
- Prediction of time and raw material consumption
- Measurement and forecasting of machine utilization
- Optimization of work processes
- Prediction of time complexity based on 3D product designs
- Intelligent scheduling of workforce, equipment, and inventory
Integrations Without Compromise
- ERP / CRM / WMS integration
- Synchronization of customers, orders, and inventory
- Transfer to finished goods warehouse
- Connection with LDAP / AD authentication
- RBAC - strictly defined rights based on user roles
Technical Documentation and Digitalization
- Automatic import of BOMs (bills of materials) from programs like Autodesk Inventor
- Display of 3D models, technical drawings, and PDF documents directly at the workstation
- A single and always up-to-date version of technical documentation (Single Source of Truth)
- Fewer errors due to outdated or lost paper blueprints
Success in Practice
How ORO Orodjarna and GO-ST improved transparency, planning, and production stability with Kalmia MES.
Results: • Transparency: Manual records and estimates were replaced by accurate real-time data. • Fast Responsiveness: Discrepancies between planned and actual processing times are visible immediately. • Stability: Production became more stable and predictable, even with increased workload. • Smart Planning based on 3D models: By analyzing the 3D tool model, the system automatically estimates processing complexity, required operations, and approximate times. Planning time was reduced from one day to just a few minutes.
The solution includes ERP integration, automatic BOM import (Autodesk Inventor), and digital tracking of all production phases: laser cutting → bending → welding → grinding → assembly. Through terminals (tablets) at each phase, employees see work orders, documentation, and status in real time. All phases are digitally monitored, enabling precise planning and control. Results: • Complete Digitalization: Paper and manual records are replaced with a single MES system. • Real-time Transparency: Kanban display allows immediate insight into progress and bottlenecks. • Improved Phase Planning: Better coordination between departments and a smoother work flow. • Better Inventory Planning: Accurate data enables more predictable management of materials and semi-finished products. • Greater Production Stability: Production is more predictable even with a higher volume of orders.
Start with one process.
We understand that complete production digitalization is risky. Kalmia MES does not require shutting down your factory or replacing all processes at once.
Choose one critical machine, one workstation, or one process.
Minimal Risk
Reduce initial investment. The process continues while you test the system in a controlled environment.
Fast Results
Visible improvement (ROI) at a critical point within weeks, not months or years.
Gradual Integration
Once employees and management are onboard, we expand the module to other steps: the system simply grows throughout the entire factory.
Why choose Kalmia MES?
Full Integration (ERP ↔ MES ↔ Machines)
We establish a reliable data foundation by connecting existing systems (ERP, CRM, CAD/CAM, IoT, SCADA), enabling two-way exchange of work orders and statuses.
Fast Return on Investment (ROI)
An MES system directly impacts key cost factors: it reduces unplanned downtime, scrap rates, and time spent on manual reporting. Automating data collection frees your experts for higher value-added tasks.
Transition from Experience to Algorithmic Precision
Statistical production data, enhanced by machine learning algorithms, enables the shift from reactive planning to proactive decision-making.
Modular and Scalable Architecture
The system is designed modularly, allowing for gradual upgrades according to your company's needs and growth, without increasing management complexity.
Ready to optimize?
Don't let the competition overtake you. See how Kalmia MES can help your company.
